About Fully Automatic Band Saw Machine
- Well Design Band Saw Machine for trouble free and Higher Production.
- High Efficiency Gear Box.
- Double Acting Hydraulic Cylinder for main vice.
- Step Pulley with V-Belts.
- Infinitely Variable Feed Control Valve for setting the cutting rate.
- Adjustable Heavy Duty Movable Blade Guide.
- Well Equipped Electrical Control Panel (PLC Based).
- Well Equipped Hydraulic Power Pack.
- Auto Indexing thru Rear vice and Hydraulic Cylinder.
- Automatic Machine off in case of Power Cut.
- Rolling Conveyor.
| Technical Data of Machine: |
| Machine Dimension |
| Length | 2000 MM |
| Width | 1800 MM |
| Height | 1600 MM |
| Machine Electrical Equipment |
| Supply Voltage | ~3 x 415V, 50Hz, TN-C-S |
| Protection Degree | IP 54 |
| Driving Engine of the Band Saw |
| Type | ~3 x 415V, 50Hz |
| Out Put | 2 HP / 1.5 KW |
| Hydraulic and Coolant Motor |
| Hydraulic Motor | 1.5 HP |
| Coolant Pump | 0.18 Hp |
| Saw Band Dimension |
| 3760(Length) MM X 27(Width) MM X 0.9(Thickness) MM |
| Cutting Capacity |
| ROUND SOLID | ROUND HOLLOW | SQUARE/FLAT | HEX SECTION |
| 250 MM | 250 MM | 185 MM X 250 MM | 250 MM |
Precision Engineering for Demanding ApplicationsThis band saw machine is designed to meet the rigorous demands of metal fabrication shops. Its PLC-based automation streamlines complex tasks, while the digital cut counter and automatic feeding minimize operator intervention. Whether youre cutting bars, profiles, or bundles, the hydraulic blade tension and computerized operation deliver consistent, accurate results every cycle.
Enhanced Safety and User-Friendly OperationSafety features like emergency stop, overload protection, and a centralized lubrication system make this machine both safe and easy to maintain. The low noise level (<75 dB) ensures a comfortable working environment, and its integrated hydraulic double vice and automatic material clamping prevent slippage, supporting reliable operation shift after shift.
FAQs of Fully Automatic Band Saw Machine:
Q: How does the fully automatic band saw machine improve cutting efficiency?
A: This automated band saw features PLC-controlled automation, automatic feeding, and digital cut counting, which together streamline the cutting process. As a result, operators can achieve high precision with minimal manual intervention, significantly boosting productivity in metal fabrication environments.
Q: What materials can be cut using this band saw machine?
A: The machine is suitable for cutting a wide range of ferrous and non-ferrous metals, including mild steel, alloy steel, and stainless steel. Its robust design and bi-metal or carbide-tipped blade options ensure effective cutting for various profiles and bundles.
Q: When should the centralized automatic lubrication system be checked?
A: It is advisable to inspect the centralized lubrication system during routine maintenance checks or if any unusual noise or increased friction is detected. Regular daily inspection before starting operation will ensure optimal machine performance and longer component lifespan.
Q: Where is this machine typically used?
A: The fully automatic band saw is widely used in metal fabrication workshops, steel processing plants, and manufacturing facilities across India. Its versatility in handling bars, pipes, profiles, and bundle cutting makes it an ideal choice for both small-scale jobs and large industrial operations.
Q: What is the process for setting up automated cutting cycles?
A: Setting up automated cycles involves programming the desired cutting length and quantity into the PLC system via the digital interface. Once parameters are set, the machine automatically feeds, clamps, cuts, and counts each piece, requiring only minimal operator oversight.
Q: How does the hydraulic clamping and drive system benefit users?
A: The hydraulic double vice clamping system ensures secure material positioning during cutting, reducing vibration and enhancing safety. The hydraulic drive allows for smooth orbital motion, controlled blade tension, and consistent performance even with demanding workloads.
Q: What are the key advantages of using this band saw in production?
A: Key benefits include precise and consistent cuts (0.2 mm tolerance), reduced manual labor, automated lubrication and coolant systems for longer machine life, low noise levels, and digitally tracked productionall contributing to efficient, safe, and cost-effective metalworking.